Training On Process Plant Optimisation, Revamping, and Debottlenecking

Unlock the potential of your process plants with our comprehensive training course on process plant optimisation, revamping, and debottlenecking. Learn how effective maintenance operations and equipment management can enhance plant reliability and durability. Dive into energy management, system upgrades, and explore how modern controls and technologies can drive efficiency and sustainability in your operations.

What is Plant Optimisation?

Plant optimisation focuses on energy management and reducing consumption. It involves making significant process changes, such as incorporating modern controls and technologies, to enhance efficiency. This course will guide you in monitoring and adjusting plant operations to sustain optimal efficiency while maintaining safety and reliability.

Why is Debottlenecking Important?

Revamping and debottlenecking aim to enhance basic parameters like volume and efficiency. This requires flexibility and proficiency in engineering techniques. Our program takes you beyond surface-level understanding, equipping you with the skills needed for effective process plant management.

Course Objectives

By the end of this Training On Process Plant Optimisation and Revamping program, you will be able to:

• Understand plant optimisation and energy conservation.
• Apply managerial tools for efficient plant operations.
• Evaluate cost-effective debottlenecking strategies.
• Implement systematic methods for plant reliability optimisation.
• Identify the role of management systems in optimisation.
• Assess maintenance, energy, environmental, and safety parameters.
• Analyze economic, planning, and project management aspects.

Training Methodology

This collaborative program includes:

• Lectures: To provide foundational knowledge.
• Video Demonstrations: For visual learning.
• Quizzes & Evaluations: To test understanding.
• Seminars & Presentations: For in-depth discussions.
• Group Discussions & Assignments: Encouraging peer learning.
• Case Studies & Functional Exercises: Practical applications.

Organisational Benefits

Organizations will gain:

• Enhanced Training: For employees on mechanical information and equipment management.
• Application of Standards: In equipment design and performance analysis.
• Safety and Compliance: Better safety records through informed practices.
• Cost Efficiency: Through improved maintenance and operations.

Personal Benefits

Participants will:

• Advance Career Opportunities: Gain skills relevant to global industries.
• Secure Job Promotions: With enhanced knowledge and competence.
• Develop Professional Skills: For optimal task accomplishment.
• Contribute to the Organization: By understanding and applying process optimisation.

Who Should Attend?

This course is ideal for:

• Process Plant Technical Professionals
• Engineers, Technicians, and Operators
• Supervisors and Maintenance Personnel
• Project Engineers
• Those involved in planning and ensuring energy efficiency

Course Outline

Module 1: Overview of Process Plant Operation

• Introduction to Optimisation Technologies and Constraints.
• Correlation between Optimisation and Process Control.

Module 2: Process Plant Optimisation Basics

• Optimisation Components and Simulation Technology.
• Heat Integration and Process Variables.

Module 3: Energy Management for Businesses & The Environment

• Industrial Energy Management and Efficiency.
• Energy Management Standards and Obstacles.

Module 4: Energy Conservation

• Benchmarking Guidelines and Conservation Opportunities.
• Energy Audits and Technical Evaluations.

Module 5: Plant Optimisation Activities

• Technological Modifications and Safety Costs.
• Good Safety Practices and Business Impact.

Module 6: Revamping and Debottlenecking Strategies

• Capacity Enhancement and Maintenance Parameters.
• Case Studies on Optimising and Revamping Plants.

Certification

Upon successful completion, participants will receive a certification validating their expertise in process plant optimisation, revamping, and debottlenecking, empowering them to drive efficiency in their organizations.