Training on Mechanical Equipment Design, Testing, and Maintenance

Mechanical equipment is a critical asset in various industries, with proper maintenance playing a vital role in organizational success. Training on Mechanical Equipment Design and Maintenance course focuses on pressure vessels, pumps, fans, blowers, and compressors—collectively known as mechanical equipment. Learn to manage these systems effectively to prevent serious injuries and ensure smooth operations. Gain the knowledge and skills needed to excel in roles involving mechanical equipment, opening doors for career advancement.

Course Objectives

Participants will be empowered to:

• Understand detailed principles of mechanical equipment.
• Handle operational challenges with confidence and expertise.
• Oversee seamless plant operations and equipment maintenance.
• Develop inspection schedules and maintenance plans to enhance efficiency.
• Train others on best practices for mechanical equipment handling.
• Foresee and mitigate potential safety hazards.
• Apply international safety and operational standards.
• Select appropriate equipment designs for specific operations.

Training Methodology

Uphilos Training employs a customizable training approach, ensuring relevance to the audience. The course features:

• Lectures: Delivered by experienced professionals.
• Group Projects & Tasks: Encourage collaboration and application.
• Role-Plays & Case Studies: Enhance interaction and learning.
• Do–Review–Learn–Apply Model: Ensures comprehensive understanding.

Organisational Benefits

Organizations will benefit from:

• Seamless Equipment Operations: Managed by trained professionals.
• Reduced Costs: Through regular maintenance and inspection.
• Predictive Risk Management: Preventing business losses.
• Enhanced Efficiency: From well-maintained machinery.
• Adherence to Safety Standards: Ensuring compliance and credibility.
• Continuous Personnel Training: Promoting safety and care.

Personal Benefits

Participants will gain:

• Comprehensive Equipment Knowledge: For informed decision-making.
• Enhanced Operational Skills: For handling diverse equipment.
• Strategic Inspection Skills: To predict and mitigate challenges.
• Contribution to Growth: Through optimal machine maintenance.
• Confidence and Expertise: To train peers and adopt best practices.
• Career Advancement: Through increased responsibility handling.

Who Should Attend?

This training on mechanical equipment design and maintenance is ideal for:

• Engineers and Operators: Working with mechanical equipment.
• Managers: Overseeing equipment operations.
• Senior Management: Making critical operational decisions.
• Compliance and Safety Officers: Ensuring adherence to standards.
• Vendors and Suppliers: Of mechanical equipment.

Course Outline Training on Mechanical Equipment Design and Maintenance

Module 1: Types of Pressure Vessels

• Single-wall, Multi-wall, Cladded, Over-lay, High thick vessels.

Module 2: Components of Pressure Vessels

• Shell, Dished end, Nozzle, Manways, Lugs, Support.

Module 3: Design Considerations for Pressure Vessels

• Codes, Requirement understanding, Opening mechanism.

Module 4: Pressure Vessel Operational Requirements

• Operating pressure, Fluid conditions, External loads.

Module 5: Safety Tips for Pressure Vessel Operation

• Awareness, Safety procedures, Protective devices.

Module 6: Pressure Vessel Inspection/Maintenance

• Shut-down inspection, Non-destructive examination, Repairs.

Module 7: Pump Design Considerations

• Rated pressure, Speed, Design displacement.

Module 8: Mechanical Pump Types and Operation

• Positive displacement, Impulse, Velocity pumps.

Module 9: Parameters for Centrifugal Pump Maintenance

• Suction pressure, Discharge pressure, Flow rates.

Module 10: Fan/Blower Components and Operation

• Impeller, Blade, Shroud, Hub, Housing.

Module 11: Control of Fan/Blower Airflow

• Speed change, Dampers, Inlet guide vanes.

Module 12: Air Compressor Maintenance

• Oil and air leak checks, Pump oil level, Air filter.

Module 13: Fan/Blower Maintenance

• Brake horsepower, Fan capacity, Static efficiency.