Training on Mastering Boiler Operation, Maintenance & Safety

Boilers are vital assets in various industrial plants, playing critical roles such as producing high-pressure steam for process applications and power generation. This comprehensive UPHILOS training on Boiler Operation, Maintenance & Safety training course ensures that participants gain an in-depth understanding of commercial, industrial, and utility boiler systems. Explore the principles of operation and learn to maintain a safe and efficient plant environment.

Learning Objectives

By the end of this training on mastering boiler operation, maintenance & safety course, participants will be able to:

• Understand the combustion process and draft system for steam boilers.
• Identify boiler types, components, and functions.
• Enhance knowledge of control and protection systems.
• Implement best practice operation procedures.
• Manage safety valve and burner management systems.
• Execute routine operations and emergency procedures.
• Apply NDT and maintenance procedures effectively.

Target Audience

This training course is ideal for:

• Mechanical Engineers and Supervisors: Seeking advanced boiler operation skills.
• Inspection Engineers and Inspectors: Enhancing inspection techniques.
• Mechanical Technicians: Improving operational expertise.
• Field Operators and Technicians: Understanding steam generation processes.
• Facilities and Process Engineers: Optimizing plant efficiency.
• Process Engineers: New to the profession and eager to learn.

Training Methodology

This training on mastering boiler operation, maintenance & safety course employs a variety of proven adult learning techniques, including:

• Presentations: Engaging and informative sessions.
• Workshops and Group Work: Collaborative learning experiences.
• Practical Exercises: Hands-on practice to reinforce learning.
• Field Application/Case Studies: Real-world scenarios for deeper insights.
• Industry Videos: Visual learning aids showcasing all processes.
• General Discussions: Interactive sessions to clarify doubts.

Assessments before and after the course will measure training effectiveness.

Course Content

Module 1: Combustion Process and Heat Transfer Fundamentals

• Basics of Thermodynamics, Heat Transfer, and Combustion.
• Introduction to Steam Boilers, Latent & Sensible Heat.
• Steam Properties, Mass and Energy Balance.
• Conducting, Convection, and Radiation principles.

Module 2: Boiler Types & Operational Overview

• Classifications and Functional Overview of Steam Boilers.
• Main Pressure Parts Components, Burner Types & Controls.
• Low NOx Burners and Draft Systems.

Module 3: Boiler Control Systems & Protection Mechanisms

• Boiler Control and Protection, Safety Valves.
• Flame Safeguard, Oxygen Trim, and Burner Management.
• Continuous Blowdown and Drum Level Control.

Module 4: Operation and Safety of Steam Boilers

• Boiler & Combustion Hazards Codes.
• Principles of Operation, Start-up & Shutdown Procedures.
• Routine Operations and Emergency Procedures.

Module 5: Maintenance Management of Boilers

• Problems, Preventive Maintenance, and Repair of Steam Boilers.
• Destructive and Non-Destructive Testing (NDT).